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Leading global distributor of performance foams
+ £5m
Stock ready to ship
JIT
Manufacturing process
ROHACELL®
ROHACRYL®
All Grades & Densities
+25 Years
Distributing Rohacell in partnership with Evonik
Stock avaliable now
Fabrication to fulfillment
in days, not months.
Delivering supply chain assurance with stock ready for despatch.
Fast
Next working day delivery on most projects.
Dependable
Expert advice on grades, densities, cutting, heat treatment, drying and CNC machining.
Scalable
Stock levels to support busy supply chains.
We support
Industries
We support the companies at the cutting edge of engineering and innovation by providing premium grade materials and precision cutting with short lead times.
Aerospace
Elevating aerospace design with advanced composite cores that reduce weight, enhance reliability, and lower production costs.
Drones
Delivering lightweight strength and durability for extended flight times, higher payloads, and precision performance in next-generation UAVs utlising low dialectric foams.
Automotive
Driving efficiency and sustainability with lightweight materials that improve fuel economy, reduce emissions, and enhance vehicle performance.
Marine
Accelerating marine innovation with lightweight Formula 1 composites that enable higher payloads, faster speeds, and unmatched efficiency.
Railway
Driving rail innovation with self-extinguishing composite materials that reduce weight, improve energy efficiency, and maximise passenger comfort.
Turbines
Revolutionising turbine blade design with lightweight, durable cores for unparalleled efficiency in wind and sea energy.
Radomes / Antennas
Precision-engineered dielectric materials for radar transparency and durability, ensuring seamless performance under extreme conditions.
Electronics / PCB's
Empowering connectivity with precision-engineered cores for antennas and electronics, from UHF frequency band right through to V-band.
EV Batteries
Reducing weight and enhancing thermal stability with advanced materials to maximise range, safety, and efficiency for electric vehicles.
Medical
Enhancing diagnostic precision with lightweight cores that reduce radiation exposure and improve medical equipment performance.
Sports
Enabling peak performance with lightweight, durable composites designed for the demands of modern sports equipment.
Model Making
Delivering precision and tight tolerances for model-making industries, with advanced materials and machining capabilities, including optical grade cast acrylic.
In-house solutions
Cutting, Shaping,
& Heat Treatment.
A0
1
Horizontal Cutting Plant
Our HORIZONTAL BAND SAW allows us to cut ROHACELL® sheets to any thickness from 1mm with a guaranteed +/- 0.5mm tolerance
A0
2
Sanding Plant
Our SANDING PLANT allows the option for ROHACELL® sheets to be ordered with a guaranteed +/- 0.2mm tolerance. Tighter tolerances are available on request.
A0
3
Heat Treating
Heat-treating amps up compressive strength, prepping ROHACELL® to conquer extreme temperatures and pressures with ease.
A0
4
Drying
Drying eliminates moisture, safeguarding against defects during co-curing and preserving structural integrity.
A0
5
Laser Cutting
Our LASER CUTTING machines are able to cut Rohacell® into any 2D shapes within a +/- 0.1mm tolerance.
A0
6
CNC 3 & 4 Axis
Optional 5 Axis on-demand.
A0
7
Vertical Band Saw
Precision cutting for intricate shapes and sizes. Our vertical band saws ensure clean, accurate cuts tailored to your specifications, making them ideal for custom foam projects.
A0
8
End-to-End Consultancy & Support
From concept to completion, our experts guide you through every step of the production process. We provide tailored advice and solutions to ensure your project meets the highest standards of performance and quality.
Our values
Partners
Trusted by industry leaders & innovators
Advanced Materials for manufactoring
ROHACELL® Grades
A0
2
ROHACELL® RIMA
(+HT)
Industries:
Aircraft, Space, Automotive, Sport, Industrial
Minimal resin uptake for lightweight, high-performance components
A0
4
ROHACELL® IG/IG-F
(+HT)
Industries:
Industrial, Medical, Sport, Automotive, Electronics
Industrial-grade performance for versatile, reliable results
Accreditations
and QA+
Built for
manufacturing
excellence
Contact
HQ
Emkay Plastics Ltd
Composite House,
25 Earl Road,
Rackheath Industrial Estate,
Rackheath,
Norwich
NR13 6NT
United Kingdom
Composite House,
25 Earl Road,
Rackheath Industrial Estate,
Rackheath,
Norwich
NR13 6NT
United Kingdom
Accreditation
Latest issue Date
Expiry Date
UKAS ISO 9001: We are ISO 9001 certified, ensuring that our business processes consistently deliver high-quality products and services. This certification demonstrates our dedication to meeting customer expectations and continuously improving our operations.
Download
04.11.2024
02.11.2027
UKAS ISO 14001: With ISO 14001 certification, we actively minimize our environmental impact. This standard reflects our commitment to sustainability by managing resources responsibly and reducing waste, helping to create a greener future.
Download
04.11.2024
02.11.2027
UKAS ISO 27001: We prioritise the security of your data with ISO 27001 certification. This globally recognised standard demonstrates that we have robust systems in place to protect sensitive information from risks, ensuring confidentiality, integrity, and availability.
Download
08.11.2024
02.11.2027
JOSCAR: Joint Supply Chain Accreditation Register (JOSCAR) - covers company capability, accreditations’, information security, corporate social responsibility, financial history and ethical operations. This cross-sector collaborative solution reduces the time, cost, resources and duplication currently needed to provide information.
Download
Ongoing
19.12.2025
Composites UK: Composites UK is the leading trade association for the UK composites industry, supporting innovation, networking, and business growth. Membership offers benefits such as industry promotion, access to the UK’s only composites capabilities database, tailored business support, and guidance on reaching sustainability targets.
Ongoing
19.12.2025