Second Horizontal Cutting Plant

Underscoring our ongoing commitment to enhancing our operational efficiency and strengthening our ability to supply materials Just in Time (JIT). This addition allows us to better meet the growing demands of our customers, ensuring quicker turnaround times and greater flexibility in our production process.

Heat Treatment Plant Installed

This new addition enables the efficient processing of advanced materials, allowing us to offer heat treatment and Drying services in-house. Equipped with 30 data point probes, we can provide full transparency throughout the process, ensuring precise control and monitoring. With this advanced capability, we are proud to be your trusted partner for processing advanced materials, committed to delivering consistent, data-driven results every time.

ROHACRYL™  Falcon Tenders

In a groundbreaking collaboration, we supplied ROHACRYL® foam for Falcon Tenders' latest project, marking its first-ever marine application. By integrating this advanced material into the carbon fibre roof design, the structure achieved an impressive 75% weight reduction compared to initial targets. This significant weight savings allowed for the incorporation of a glass roof, enhancing the vessel’s overall style. The roof component was expertly machined by Dash-CAE

Further Expansion

As part of our continued growth and commitment to meeting increasing demand, we acquired an additional 11,000 sq ft unit. This move allowed us to further scale our production capabilities while maintaining our original premises, ensuring we continue to provide top-tier service without disruption. Composite House, Earl Road is our head office and main production plant.

Expansion

In 2019, we undertook a significant expansion of its original unit on Mission Road, adding a 2,000-square-foot extension with a mezzanine. This expansion enhanced operational capacity, and provided additional space to support the company’s continued growth and innovation.

Laser Cutting Plant

To meet the demands of our growing client base, we began offering 2D laser cutting , enabling us to offer large-format 2D geometry shape and kit cutting.  With multiple cutting machines now in operation, we are able to handle larger, more complex projects while maintaining high-quality standards. This expansion strengthens our ability to provide a robust Just in Time (JIT) service, allowing us to meet customer demands with faster turnaround times and improved flexibility.

Sanding Plant Installed

Our advanced sanding plant enables us to refine Rohacell to exceptionally tight tolerances, ensuring unparalleled precision. With full control at fine increments—down to 1/100th of a millimeter—we guarantee that each component meets your exact specifications with minimal deviation. This level of accuracy is especially crucial for industries that depend on Rohacell for high-performance applications. By delivering superior consistency and precision, we reinforce our position as a leader in advanced composite machining.

Formula Renault 3.5

As part of our expansion into motorsport, Emkay took a significant step by sponsoring rising racing talent Cameron Twynham in the Formula Renault 3.5 Series. This highly competitive championship, known as a stepping stone to Formula 1, showcased some of the most promising young drivers on the international stage. By aligning with Twynham, the company gained valuable exposure in the world of high-performance racing, strengthening its brand presence in the motorsport industry.

Emkay's supports F1 in Schools

We are proud to support F1 in Schools, now known as STEM Racing, by providing materials, technical assistance, and producing models for student pit displays. This global initiative helps young minds develop skills in engineering, design, and aerodynamics through hands-on experience. Our involvement reinforces our commitment to innovation, education, and inspiring the next generation of talent in motorsport and STEM fields..

First Expansion

As demand for Rohacell® grew, we took a significant step forward by relocating from Bowthorpe Industrial Estate to a 4,000 sq. ft. facility on Mission Road, Rackheath. This expansion allowed us to increase material stock levels, improve operational efficiency, and speed up dispatch times, ensuring faster service for our customers. The move marked a key milestone in our growth, laying the foundation for future developments and enhanced customer support.

Supersonic Tier 1 Supplier

A landmark achievement in our journey, Emkay became a Tier 1 supplier for UK's supersonic commercial jet, solidifying our reputation for precision and excellence in aerospace manufacturing. This prestigious role required us to meet the highest industry standards, supplying critical components for a groundbreaking aircraft designed to redefine air travel. Our involvement in this pioneering project showcases our expertise, commitment to innovation, and ability to support next-generation aerospace advancements.

Helium Ballon Record Attempt

Emkay played a key role in a ground-breaking UK helium balloon world record attempt by supplying materials for the construction of the gondola. Designed to withstand extreme conditions at high altitudes, our advanced materials contributed to the structural integrity and safety of the mission. This milestone showcased our expertise in providing innovative solutions for ambitious aerospace and scientific projects.

Tier 1 Automotive Partnership

Emkay took a significant step into the high-performance automotive industry by supplying ROHACELL® foam to a Tier 1 UK manufacturer. This milestone marked our official entry into the road-going supercar market, providing advanced lightweight materials essential for aerodynamics and structural efficiency. Our involvement in this sector reinforced our reputation for delivering high-quality solutions to the most demanding engineering applications, further expanding our presence in the automotive world.

Founded

Steven King and Paul Meek established Emkay Plastics Ltd, securing a 2,500 sq. ft. unit with the support of a Department of Trade and Industry (DTI) loan. From the outset, the company demonstrated its capability and ambition, landing its first order from a prestigious UK racing team. This milestone set the foundation for Emkay’s future success, marking the beginning of a journey driven by innovation, quality, and a passion for high-performance materials.